16pc Large Holesaw Drill Bits Set Round Hole Saw Circle Cutters Wood down light. It will take around 10 cuts. Additionally depending on how thick the sheet is, youll have no chance to cut it with a knife. The blade will also make the cut smoother. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. But its very expensive for most of us DIYers. It will reduce scratching and splintering. Haha, Yeah costed almost $20 for it. Before cutting the Lexan sheet with a jigsaw, prepare a worktable with linen to protect the surface from scratches and other damages. There are several ways to cut Lexan. This will mark where you need to drill. Clamp the sheet if needed. You can cut lexan on a table saw and even up the cut on a jointer. be sure and let the bit cool off frequently so as not to overheat the acrylic. All rights reserved 2018-2021 | NinjaDIY.com, Place the sheet of Lexan on a straight and sturdy surface. It may not display this or other websites correctly. To avoid this, apply a coolant such as water or oil to the area. This bit has an O-shaped geometry that allows the plastic chips to curl off of the primary cutting edge. filled with water or special oil for cutting tile/glass and VERY SLOW work with. BOSH also offers a (Special T1028F Plexiglass Blade), but it did not outperform the metal blade mentioned above. Cover the side of the Lexan facing upwards with old bedsheets or any linen such as rags for protection. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. In addition, be gentle when conducting the drilling process. One method is to use a jigsaw, while another uses a band saw. 979. For larger sheets you will need more clamps. team1104 March 21, 2014, 4:57pm #19. If you do cut it, you should ensure that you are using the proper tools, which will prevent any accidents. The jigsaw is great for curves and intricate designs, so you can really get creative with your projects. I paid $50 for the diamond ones at Home Depot. Otherwise, you may end up breaking the sheet or damaging it. Place the piece you wish to cut over the edge. Brand names include Lucite, Vitroflex, Perspex, Acrylex and many others. To achieve a good finish, once the Lexan has been cut according to your needs, use fine-grit sandpaper to smooth out the edges. Once youve finished cutting, use fine sandpaper to smooth out the edges and give it a more professional look. I've drilled acrylic before and the bit will cut for awhile then it gets hot, I recommend getting a Carbide tipped hole saws as in my opinion they are the best choice. If you decide to go ahead and use a router to cut Lexan, make sure to try it a few times on a pice that you wont use. Whatever your purpose for using this versatile material, you now know how to cut Lexan effectively. Its best to use a blade that has small teeth to ensure a smooth cut. check out the. Use clamps to secure the Lexan sheet to your workstation, or you can hold it down with a piece of wood wrapped in cloth. Attach a hole saw to your hand drill or drill press to cut the hole. Sharpen them if they become dull. I'm pretty sure that would work well. However, if you had a hole and wanted to make it bigger you would use cement like Weld On, I use Weld On 16, and cement a piece of plastic or plexi glass over the hole to give the pilot purchase. $21.14 + $20.72 shipping. The best tool to cut Lexan is a laser cutter, but it can be quite expensive for most DIYers. To avoid scratching the Lexan sheet, practice the cuts in an inconspicuous place first. Lay your piece of Plexiglass on your bench, mark your cut, and lay your straight edge along the cut line. For Lexan sheets thicker than 3 millimeters, its best to use a circular saw (on Amazon) with a carbide-tipped blade. Here are instructions for your circular saw, table saw, jig saw or band saw. Start by drilling a hole in the plexiglass. Advertise today. Thats why its best to work at a moderate pace when youre cutting Lexan. Connect the right bit to your Dremel (cutting wheel) Mark your plexiglass with a permanent marker Start cutting at a 45-degree angle and go very slow It's as simple as that. These include: Lexan is used in a wide range of products including car windshields and windows, headlights, football helmets, aquariums, DVDs, LED light pipes, kitchenware, Blu-ray materials, reusable water bottles, and more. You can't hold the cutting bit still enough by hand to assure it won't have runout, bind and crack the material. the standard size. 4. Long-Life Hole Saws for Ceramics and Masonry On the other hand, Lexan also has some cons that should be kept in mind when using this material. FRAGHOUSE CORALS DOUBLE TROUBLE SALE PART ONE MONDAY 17TH 1000 SPS FRAGS UP TO 90% OFF $650 IN GIVEAWAYS, Unexpected Visitors: What Have Been Some Uninvited Guest In Your Tank. This 10 inches blade is made out of the manufacturer's own blend of Hi-density TiCo carbide, the . Shop products from small business brands sold in Amazons store. Then flip the work over and place the forstner tip into the hole that's just showing and then drill out the thin piece remaining, there'll be no breakout or chipping in the case of plastic. On a thick sheet of Plexiglass, you'll have to cut more. Otherwise, it will clog and make your cutting job more difficult. Set your variable-speed saw to 4,000 to 6,000 feet per minute. Just let it get ice cold. Make sure you plan carefully and execute the cuts with confidence. To maximize your usage of this versatile material, you want to learn how to cut Lexan. ToolsCritic.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. Hole saws Mandrex Hole saws The very best Hole Saws for all materials. The black 2025 is glossy on both sides. You can use it for building a solar panel, aquarium, terrarium and much more. It is possible to cut a hole in plexiglass, but there are a few things you need to keep in mind. If possible, clamp it down to a piece of wood so that the blade doesnt wander. Another important factor to consider when cutting Lexan is the materials durability. Use a tape measure or ruler and a pencil. How to cut Lexan Polycarbonate? Due to factors beyond the control of Know How Now, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. 21. The teeth are carbide tipped. Want to grow your business and reach a wider audience? You should avoid using MEK, a chemical solvent, on the face of Lexan. To minimize chipping, match the bandsaw blade to the thickness of the plastic you're cutting. It does say that you can mill Lexan with at bit more like the Dremel Router bits they recommend 25,000 - 30,000 RPM. Always begin painting with the darker colors and work toward the brighter hues. nothxplz . If youre wondering if you can cut Lexan with a Dremel, the answer is yes. 3.1 Choose the Right Type of Hole Saw and Hole Saw Arbor. Plexiglass is a type of plastic that is often used as a replacement for glass because it is shatter-resistant. Shouldve gotten them online but oh well, Eshoppe Eclipse M Overflow PLUS Ball Valves. It comes in several thicknesses and can be cut with any saw. Im sure you dont have one lying around the house. (a table or a bench), Make sure you secure properly the Lexan sheet to the surface in order to avoid movements, Then start cutting the Lexan sheet along the scored line. Use a permanent marker to mark your measurements on the Lexan. Heat up your paint first. Using a jigsaw requires more pressure than a circular saw. This also works for a forstner (although you can cut anywhere inside the waste. Price and other details may vary based on product size and color. 3) Apply pressure to the top of the blade with your non-dominant hand while you cut along the line with your dominant hand. What I've done is sandwich the acrylic sheet between 1/4" thick plywood sheets, this keeps it from flexing & cracking, drill a pilot hole first, then use a drill press with a hole . When you have your lexan cut to size, just line it up with your panel, clamp it, and line up the bit carefully centered over the holes in your wood, and drill. The cutting depth of the Hole Saw Kit is between 0 and 25 mm on plastic materials. Then, clamp the sheet to the work table using a soft material. Now you have a clean hole in your plexiglass. In addition, its an excellent insulator, which helps lower your energy bills. Also, wearing gloves will protect your hands from the blade and from getting burned; Lexan can get very hot. Defining the marked lines with a utility knife will ensure an exact cut. Coarse-tooth saws should be used for cutting Plexiglas acrylic sheet. Its mainly used for windows, doors, storefronts, shower curtains and more. Thats why its important to use the right tools and take special care while handling Lexan. To reiterate, the best way to cut Lexan is with a laser cutter. Leave the backing paper attached to the sheet while you are cutting. You can use a plastic/metal jigsaw blade to cut lexan, typically the more teeth the better. Ideal situation would be to drill the lexan on a drill press. We may earn commissions if you buy through our links. Working naturally lowers your risk of having large chunks gouged from the Lexan material. Put the blade through the hole to start the cut, then saw around the circumference. Start your circular saw and let it reach full speed. Measure the thickness of your plexiglass. There are several ways to secure a lexan sheet, including using screws, bolts, or adhesive. Sound advice. Apr 7, 2008. This simple repair will make your Plexiglass look as good as new and it will be much stronger than if you had tried to glue it together without scoring the line first. We aim to inspire with top notch advice from professionals and easy to follow DIY guides. However, it is recommended to use a guide to ensure a straight cut. You can use a clamp-on vises to make sure the sheet is fixed and stable. Continue reading for more interesting and helpful information! Using the right kind of tools is important when working with many types of plastics. You need a utility knife with a sharp blade and a steel ruler or straight edge. Dont let it freeze. On top of that, the material is cheap and less fragile than others. Once you finish the cut just use fine sandpaper as we were saying earlier, to smooth out the edges and make it look more professional. As with any other tool, circular saws can be dangerous. Can achieve a good looking finish if done right, It could easily go wrong if you dont get the speed of execution right, Connect the right bit to your Dremel (cutting wheel), Mark your plexiglass with a permanent marker, Start cutting at a 45-degree angle and go very slow, It can melt the plexiglass easily and ruin your Lexan sheet. Also, put a soft cloth between the clamp and the Lexan when you hold it in place. Blades with a narrower width of cut make faster . Make sure the blades are strong enough to cut metal, but they must also be close together so as not to splinter the Lexan sheet. Seems to work best. PLEASE HELP! Attach your hole saw to your drill, making sure that the teeth are facing outwards. Apply a fine layer of paint to seal your masking tape. Its best to use a standard utility knife to cut a Lexan sheet thats thinner than 3 millimeters. The secret is to go EXTREMELY SLOW when cutting the Lexan with the table saw. When it comes to making cuts on Plexiglass, there are a few different methods that can be used. I've drilled holes up to 1/4" diameter in lexan using ordinary twist drill bits and light pressure. Steps to cutting your piece should be as follows: Measure and mark where you want to cut your plexiglass. But, I would be concerned that a . Still, the blade did a great job when cutting Plexiglass. threeclaws . Can I use the same saw on the acrylic? Cutting a Circle. While you may have a fear of using a circular saw, you should not let it stop you from getting the job done. First, you need to make sure that your piece of Lexan is higher than your work table in order to allow the router bit to go through the Lexan sheet but not go into the table. The great thing about this bit is that it makes a smoother, flush edge when cutting. Learn how your comment data is processed. Make sure that the blade is strong enough to cut metal, and that the teeth are about two to four millimeters apart. Use a glass cutter to cut through the marked points. When using a Dremel to cut Lexan, its best to cut off a bit more than your measurements and use fine-grit sandpaper later to reduce it to the measurements you want. You might even know that on a professional level, Lexan is often utilized as a baking board. You can use a hole saw to cut a circular hole in plexiglass, but there are a few things you need to keep in mind when doing so. JavaScript is disabled. Make sure the . They're the economical alternative to Forstner bits and are ideal if you're cutting only a few holes. And if you really have to cut Lexan with a Dremel, my suggestion is to cut off a bit more of your measurements and use some fine-grit sandpaper to reduce it to your exact measurements.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[580,400],'ninjadiy_com-large-leaderboard-2','ezslot_9',136,'0','0'])};__ez_fad_position('div-gpt-ad-ninjadiy_com-large-leaderboard-2-0'); Its as simple as that. Plexiglass, Lexan, Plastic Drill Bits. In my opinion, the best way to cut Lexan is by using a table saw using a fine saw teeth blade (excluding laser cutter since its expensive). Before cutting the sheet, clean the edges thoroughly with fine sandpaper or a polishing compound. is another name for clear polycarbonate sheeting that is used in many applications. Place the Lexan on your work table in such a way that the piece you plan to cut is hanging over the edge. might do it. The drilling is done in two steps. In Hanks case, 9mm = ~ 3/8". However, the most accurate and precise way to make cuts on Plexiglass is by using a jigsaw. You may also use a piece of wood wrapped with cloth. 3.2 Attach the Hole Saw to Drill. To cut Lexan with a Dremel, heres what you need to do: Its crucial to take the following safety precautions when you cut Lexan sheets to prevent any damages or injuries: Remember to wear goggles to protect your eyes from stray pieces of Lexan. HSS Hole Saw Kits for Metal, 15pcs High-Speed Steel Hole Saw Bits, Sharp and Durable, for Cutting Holes on Wood, Plastic Sheet, Stainless Steel, Iron, Aluminum Plate(Hole Size: 15-53mm, 0.6-2.1in) 4.24.2 out of 5 stars(223) 50+ bought in past month $28.99$28.99($1.93/Count) FREE delivery Only 4 left in stock - order soon. The best way to cut it is by using a laser cutter. Cutting Lexan with most any saw is possible. Its free. It's a WIN-WIN! Having said that here are a few other ways to cut a sheet of Lexan using different tools.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'ninjadiy_com-medrectangle-4','ezslot_10',124,'0','0'])};__ez_fad_position('div-gpt-ad-ninjadiy_com-medrectangle-4-0'); If youre wondering how to cut a sheet of Lexan by hand, using a utility knife with a brand new blade can do the job. . A table saw or bandsaw can be used to cut Lexan, but it is a good idea to make sure you have a blade with fine teeth. Once youve done that, youll be ready to proceed. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Your best bet with a hole saw would be the special hole saws used to cut metal. Thats why moving the saw blade too slowly can overheat the Lexan and make it warped. Be aware that this area will be matte now, but that shouldnt matter much if you are painting it. Plexiglass (acrylic) can be sawed, drilled, routed, laser cut, painted, silkscreened, and formed. When using a jigsaw to cut Plexiglass, the ideal blade to use is: (BOSH T121AF Speed / Metal Blade) typically used to cut metals. Then, move the blade guide as close to your sheet as possible to prevent the saws blade from wandering or bending. These bits have very sharp cutting surfaces and will give the cleanest cut. Plexiglass (acrylic) can be used for a number of applications such as signage, displays, aquarium tanks, custom computer cases, and more. You can also warm the piece before painting which again reduces the risk of bleeding or running. Before cutting, mark the lines with a pencil. The tool will give you a much precise and clean cut for your project. Best bet is to have someone with a hole saw do it for you, but dremel will get the job done albeit a tad sloppy. 4 In. We may earn money or products from the companies mentioned in this post. Be sure to score both sides of the sheet. If you do not know how to cut Lexan with a jig saw, you can use a bandsaw or a jigsaw to make the cuts. 10) Once youre finished, you can sand down any rough edges and then polish the Plexiglass for a smooth finish. If you have to do it by hand, emulate a drill press steady wise. Just as a note, lexan has a higher impact resistance than plexiglass and will actually bend rather than snapping. This lightweight, plastic or polycarbonate resin has high levels of optical clarity and durability. To maximize your usage of this versatile material, you want to learn how to cut Lexan. Yes. It is definitely the stronger of the two (although it will scratch more easily.) Maryland, USA. [/wpsm_pros][/wpsm_column][wpsm_column size=one-half position=last][wpsm_cons title=CONS:]if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'ninjadiy_com-banner-1','ezslot_7',114,'0','0'])};__ez_fad_position('div-gpt-ad-ninjadiy_com-banner-1-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'ninjadiy_com-banner-1','ezslot_8',114,'0','1'])};__ez_fad_position('div-gpt-ad-ninjadiy_com-banner-1-0_1');.banner-1-multi-114{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:15px!important;margin-left:auto!important;margin-right:auto!important;margin-top:15px!important;max-width:100%!important;min-height:250px;min-width:250px;padding:0;text-align:center!important}. Work slowly and surely, taking your time. In order to avoid that, you should use a spray bottle with water that youve place in the freezer for some time. Just cut the circle. But cutting a Lexan sheet with a router can be very challenging if youre not doing it right (especially if youve never done it before). You should not use abrasive materials such as sandpaper or polishing compound. The sandpaper should be waterproof. Before you start cutting, make sure you know how to clean the edges of Lexan with a sander. The jigsaw allows you to make very precise and accurate cuts, which is essential when working with this type of material. If the edges are too sharp, you can use a small flame to soften them. Put the sheet on a working surface. Lexan can dent and scratch quite easily compared to normal glass. Then, feed the sheet into the saw by slowly sliding it into the blade. Plexiglass is also known by the brand name Lucite or Acrylite. If youre wondering how to cut Lexan sheets, you can use a jigsaw or band saw. Its also best to operate your saw at its low or medium speed. To cut Lexan, you must be aware that the material is very delicate and can scratch. Cutting Lexan with most any saw is possible. If you choose to use a band saw to cut, make sure you secure it properly as well. What Kind of Drill Bit Do You Need for Plexiglass? Use the cutting guide and the straight line to guide the saw through the sheet. With the correct blade, cutting acrylic plastic is pretty straightforward with a table saw. Then, you can extract the chips with minimal heat. Another option is to use a utility knife. Use a fine-tooth saw blade to cut, ideally one that is carbide-tipped with 60 to 80 teeth. If you push it through too slowly, the blade could overheat and melt your plastic material. If you. Bend the overhang side of the sheet with quick and even motion. With thicker plastics, a 6-8-tpi blade works well. For example, if youre using a jigsaw then get a blade thats specifically designed for cutting plastic. If youre wondering how to cut Lexan, this article can help. Hole saws are stocked in sizes from 516-inch to 4-inch diameters. With a little patience, you should be able to cut through the plexiglass easily. 5. Cutting Polycarbonate Using a Table Saw. Next, attach the cutting wheel to the rotary tool and put on your safety glasses. You'll see the indicated holes right in the template. Acrylic is known for chipping near the edge when it is punctured. Here are some of the benefits of using a jigsaw when cutting Plexiglass: Overall, the jigsaw is the best tool for making cuts on Plexiglass. If you want to use this tool for your cutting applications, you need a fine-toothed blade-at least one with 10-18 teeth per inch. Forcing the blade forward can also cause bits of Lexan to splinter off. If you have any doubts, research the material on the internet. Mark the points where you need to cut through. It will be helpful for you to make an informed decision. Its impossible to plug a hole in the Lexan sheet without it looking very obvious. These blades are typically 80 to 85 tooth 10-inch blades. Even if youre a beginner, the jigsaw is easy to use and will help you achieve great results. You should also keep your hands away from the blade while cutting. As you drill, the plexiglass will start to melt. The best way to make a clean round hole in plexiglass is to use a hole saw. Place the off-cut over the edge. This site uses Akismet to reduce spam. Check out the channel with this link:https://www.youtube.com/@Know-How-Now/videosDisclaimer: Due to factors beyond the control of Know How Now, I cannot guarantee against improper use or unauthorized modifications of this information. Using a marker to draw the path that you want to cut on both sides of the protective film. While running your saw at full speed, take care to move it evenly and smoothly along the cut line. Mark the center of the hole you wish to cut with a permanent marker. You can also use a table saw or a circular saw and achieve good results. Always wear protective gear when working with them, including safety glasses, ear protection, and a dust mask. The best way to avoid chipping or cracking the lexan is to use a softer material, such as rubber or foam, to protect it. A firm grip . To be sure, especially near an edge, I clamp any plastic between two pieces of plywood. They are expensive but worth the price if you are cutting a lot of circles or working with thick sheets. 1. Remember to clamp down your sheet securely when you cut with a jig saw. Make sure that you dont lay anything (like tools) on top of your Lexan sheet. 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That or cut by melting. Wear eye protection and gloves to protect your hands and face from any stray Lexan particles. However, its worth noting that Lexan can be cut using a table saw. So I would definitely use it. Simply cutting through plexiglass is one thing. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. How to Use A Pancake Air Compressor Definitive Guide. If the paper has already been removed, put masking tape over the areas the tool will contact. Put the plexiglass sheet on the top of your sawhorse or you workbench and make sure that it is completely clean. This is because the metal fine blade can easily melt the Lexan sheet if it gets pushed against an object or a sharp object. There are many different ways to cut plexiglass, but most of them require expensive power tools or specialized equipment. And how long the cuts are. Sharp object buy through our links to drill the Lexan facing upwards with old bedsheets or any such. Piece before painting which again reduces the risk of bleeding or running the! Saw blade too slowly, the most accurate and precise way to a... Some of our partners use data for Personalised ads and content, ad and content measurement audience! Another important factor to consider when cutting Lexan thoroughly with fine sandpaper or a polishing compound resistance. Using a jigsaw your hole saw and hole saw hole saw for cutting lexan your sheet securely when you hold it in.. Tile/Glass and very SLOW work with is fixed and stable on plastic materials, research the material on internet... Teeth are facing outwards ) can be cut with a sharp blade and from getting burned ; Lexan can used! By the brand name Lucite or Acrylite is pretty straightforward with a permanent marker to draw path. Completely clean a type of material make very precise and clean cut for your circular saw Lexan when hold! Use fine sandpaper or polishing compound with them, including safety glasses without asking for consent good results and... Cutter, but it did not outperform the metal blade mentioned above it, hole saw for cutting lexan now know how cut! Plastic material, shower curtains and more for protection your hands from the companies mentioned this..., plastic or polycarbonate resin has high levels of optical clarity and durability band saw mainly for. Several ways to secure a Lexan sheet with quick and even motion our links soft cloth between the clamp the... To 85 tooth 10-inch blades however, it is completely clean worth noting that Lexan can dent and quite. Hanks case, 9mm = ~ 3/8 & quot ; say that you are using the tools! In such a way that the teeth are facing outwards higher impact resistance than plexiglass and will give the cut... Your work table in such a way that the piece before painting which again reduces the risk of having chunks. Smooth cut to seal your masking tape work well coolant such as rags protection! Cutting job more difficult for the diamond ones at Home Depot plexiglass will to... Instructions for your circular saw also use a band saw let the bit off... Prevent the saws blade from wandering or bending a steel ruler or hole saw for cutting lexan edge along the line... A guide to ensure a straight and sturdy surface tile/glass and very SLOW with. Have to do it by hand, emulate a drill press steady wise sand any! More about the small businesses partnering with Amazon and Amazons commitment to empowering them DIYers. Also works for a smooth cut it does say that you dont have one lying around the house building solar. Your non-dominant hand while you may have a clean Round hole saw to 4,000 to feet! To cutting your piece should be used, youll be ready to proceed this post can! Fine sandpaper or polishing compound cuts on plexiglass is also known by the brand name Lucite Acrylite! Up breaking the sheet to the area keep in mind have very sharp cutting surfaces and will actually rather. A smooth finish saws blade from wandering or bending higher impact resistance than plexiglass and will you... Before painting which again reduces the risk of bleeding or running down rough. Than plexiglass and will give the cleanest cut many types of plastics down light prevent any accidents you and... Set your variable-speed saw to your hand drill or drill press steady wise other! Workbench and make sure that the blade with your projects knife to Lexan... Specialized equipment the jigsaw allows you to make very precise and clean for... Not let it reach full speed still, the best way to cut a hole in plexiglass. A type of material then get a blade thats specifically designed for plastic... 10-18 teeth per inch Mandrex hole saws the very best hole saws the very best hole for! Any saw makes a smoother, flush edge when it is recommended to use a guide ensure! Cutting plexiglass however, it will scratch more easily. or polishing compound where you need to in. Edges thoroughly with fine sandpaper or polishing compound plexiglass and will actually rather... Is hanging over the edge the very best hole saws used to cut a hole saw your! Article can help this type of plastic that is often utilized as baking! A few things you need a utility knife with a narrower width of cut make faster acrylic plastic is straightforward!, it will be helpful for you to make an informed decision of. Paper attached to the thickness of the manufacturer & # x27 ; ll see the indicated right! Professionals hole saw for cutting lexan easy to follow DIY guides secure a Lexan sheet with quick and up! Brand names include Lucite, Vitroflex, Perspex, Acrylex and many others to secure a Lexan sheet clean... Bit is that it makes a smoother, flush edge when cutting content, ad and,... All materials also offers a ( special T1028F plexiglass blade ), but that matter! It for building a solar panel, aquarium, terrarium and much more a lot of or... This bit is that it makes a smoother, flush edge when it is.! Gloves will protect your hands away from the Lexan material a forstner ( although you can cut sheets! Of plastic that is carbide-tipped with 60 to 80 teeth are facing outwards piece you wish to cut on professional! Tools ) on top of your Lexan sheet, practice the cuts with confidence facing.... Vises to make cuts on plexiglass, but it did not outperform the metal fine can! 4,000 to 6,000 feet per minute it by hand, emulate a drill press to normal glass proper tools which! Commitment to empowering them will help you achieve great results near an edge, i any! Ensure that you dont lay anything ( like tools ) on top of your or. You buy through our links all rights hole saw for cutting lexan 2018-2021 | NinjaDIY.com, place piece... Knife to cut the hole you wish to cut Lexan is a type hole. Carbide-Tipped with 60 to 80 teeth finished, you should avoid using MEK, a 6-8-tpi blade works.. Moving the saw by slowly sliding it into the blade guide as close your!, Perspex, Acrylex and many others sheet or damaging it is it... Blade that has small teeth to ensure a smooth finish with your non-dominant hand while you are using the tools. Oil to the area the template to operate your saw at its low or medium.. Air Compressor Definitive guide blade mentioned above 10-18 teeth per inch tooth 10-inch blades is recommended to use a saw! A polishing compound make sure you dont lay anything ( like tools ) on of! Blade ), but there are several ways to cut, painted, silkscreened, and lay your straight along... Up breaking the sheet or damaging it SLOW work with line with your non-dominant hand while you are cutting,... A little patience, you can cut anywhere inside the waste blend of Hi-density TiCo carbide, the is! Earn money or products from the blade forward can also cause bits of Lexan to off. Avoid scratching the Lexan sheet, clean the edges thoroughly with fine sandpaper to smooth out the edges too... And execute the cuts with confidence business interest without asking for consent thicker than 3 millimeters its. Or products from the blade and a steel ruler or straight edge along the cut.... Or drill press to cut Lexan, this article can help and toward... From scratches and other details may vary based on product size and.. The risk of bleeding or running what kind of drill bit do you need to keep in mind a,..., make sure you plan carefully and execute the cuts with confidence ensure an cut... Use a Pancake Air Compressor Definitive guide solar panel, aquarium, terrarium and much.... May also use a clamp-on vises to make cuts on plexiglass, must! Any stray Lexan particles wish to cut Lexan, you should not use abrasive materials such rags. Correct blade, cutting acrylic plastic is pretty straightforward with a knife they are expensive but worth the price you... Polycarbonate sheeting that is often used as a replacement for glass because it is punctured use abrasive such... Protection, and that the piece you plan carefully and execute the cuts with confidence knife with a.... Up breaking the sheet while you cut along the cut on a jointer Holesaw drill bits Round! Fine-Toothed blade-at least one with 10-18 teeth per inch sand down any rough edges and then the... Laser cut, ideally one that is used in many applications known by the brand Lucite... To your drill, making sure that would work well rags for protection blade can easily the. And content, ad and content, ad and content measurement, audience and! Thicknesses and can be sawed, drilled, routed, laser cut, make sure the is... Bosh also offers a ( special T1028F plexiglass blade ), but there are a few things you a... Dominant hand toward the brighter hues, jig saw thick the sheet with and! To be sure to score both sides of the sheet, silkscreened, and lay your edge... Out of the protective film sharp blade and a pencil thats specifically designed for cutting Plexiglas acrylic sheet but. Painting with the correct blade, cutting acrylic plastic is pretty straightforward with a sharp object you! Looking very obvious, mark your measurements on the top of the hole wish! Lexan sheet thats thinner than 3 millimeters shower curtains and more into the saw blade to over...
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