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liberty ship failure

[19], The last new-build Liberty ship constructed was SSAlbert M. Boe, launched on 26 September 1945 and delivered on 30 October 1945. [40] In August 1945, William J. Palmer was carrying horses from New York to Trieste when she rolled over and sank 15 minutes after hitting a mine a few miles from destination. It often occurs under static loading without advance warning of impending catastrophe as, for example, in the. The problem was that is was necessary to build merchant ships faster than the German Navy submarines could sink them, in order to supply the United Kingdom and sustain its war effort. Again, air and water temperatures were cold; however, the ship was unloaded and in calm water. Under these conditions, the yield point is likely raised above the ultimate tensile strength of the material. [17][18] SSE. A. Bryan detonated with the energy of 2,000 tons of TNT (8,400GJ) in July 1944 as it was being loaded, killing 320 sailors and civilians in what was called the Port Chicago disaster. Examples include SS Dorington Court built in 1939. The new ship was named SSBoccadasse, and served until scrapped in 1962.[21][22]. (Tassava 2003, p. 87). The Liberty Ships of World War II were an engineering and industrial solution to a specific military and political problem. The last two were sold for scrap to Spain in 1971 and the reserve permanently shut down.[56][57]. The initial design was modified by the U.S. Maritime Commission to conform to American construction practices and to make it even quicker and cheaper to build. Moving toward true cracking tests: (A) disc compact tension; (B) double cantilever beam splitting; (C) compression splitting; (D) delamination; (E) peeling. [42], As late as December 1947, Robert Dale Owen, renamed Kalliopi and sailing under the Greek flag, broke in three and sank in the northern Adriatic Sea after hitting a mine. Today, ships and the like are designed to yield before fracture, the knowledge behind this approach, however, was only developed in 1960. According to History Collection, the U.S. Navy chose to adopt it once the British method of riveting the ship's components was replaced by welding.The new method made the design faster to construct, as welding required far Early Liberty ships suffered hull and deck cracks, and a few were lost due to such structural defects. It endured a prolonged barrage of shelling, machine-gun fire and bombs. [63][citation needed] The bridges of most of these were also enclosed in the mid-1960s in accordance with a design by naval architect Ion Livas. WebThe Liberty Ships Early in World War II, German U-Boats were sinking cargo ships destined to bring food and things to the people of Great Britain at three times the rate at which they could be replaced. FIGURE 10-30. The basic EC2-S-C1 cargo design was modified during construction into three major variants with the same basic dimensions and slight variance in tonnage. 1996-2023 MDPI (Basel, Switzerland) unless otherwise stated. [3] This ductile-to-brittle transition phenomenon, as well as techniques that are used to measure and raise the critical temperature range. Creating the strongest, toughest, largest, or most beautiful objects has been made possible by joining metals. A further problem is that the lap test gets weaker as the size of sample increases, a huge size effect not present in Irwins fracture picture. The mechanism by which transgranular fracture occurs is cleavage, a process that occurs preferentially along specific crystallographic planes. WebIn January 1943, about 20 ship failures occurred, with 4 or 5 suffering Class I damage or total hull failure like the Schenectady. The ammonia tank at Potchefstroom had operated for four years with a dished end containing steel that had a transition temperature of 115C and a further two years with a severe, unheat-treated repair weld in the same dished end. Companies and workers that had never before dealt with marine applications prefabricated large numbers of parts outside the dry-docks, which were then only assembled in the actual ship-yard. John Sergeant was considered overall to be a success, but problems with the reversible pitch propeller ended its trial after three years. WebThe failure of many of the World War II Liberty ships is a well-known and dramatic example of the brittle fracture of steel that was thought to be ductile. The lighter, welded ships could also carry a greater weight of cargo. 2016; 7(2):20. It is important to note that the effect of stress raisers is much more significant in brittle than in ductile materials. FIGURE 10-28. The latter is intensified by the fact that the bending moment mainly runs via the cover plates in the tie to sidewall connection area and the vertical walls of the box-type tie have little load carrying effect. In addition, there were another 1500 cases of brittle fractures in ship hulls and decks during World Fig. The welds She was built and served in World War II as SS Simmons Victory, as a Victory cargo ship. The following case study illustrates one role that materials scientists and engineers are called upon to assume in the area of materials performance: analyze Had the effect of welding on structural stiffness been considered, the problem could have been avoided. The problem is substantially slowing the cruise ship. The fatigue problem at hatch corners has become particularly well known as a result of the cases of brittle fracture (starting from fatigue cracks) in US Navy supply ships (Liberty Ships) during the Second World War. [14] The record was set by SSRobert E. Peary, which was launched 4 days and 15.mw-parser-output .frac{white-space:nowrap}.mw-parser-output .frac .num,.mw-parser-output .frac .den{font-size:80%;line-height:0;vertical-align:super}.mw-parser-output .frac .den{vertical-align:sub}.mw-parser-output .sr-only{border:0;clip:rect(0,0,0,0);height:1px;margin:-1px;overflow:hidden;padding:0;position:absolute;width:1px}12 hours after the keel had been laid, although this publicity stunt was not repeated: in fact much fitting-out and other work remained to be done after the Peary was launched. The US version was designated 'EC2-S-C1': 'EC' for Emergency Cargo, '2' for a ship between 400 and 450 feet (120 and 140m) long (Load Waterline Length), 'S' for steam engines, and 'C1' for design C1. Considering their effect, the Liberty Ships are still a success. Webthe failures of the Liberty Ships caused signicant progress in the study of fracture mechanics. Therefore, we need to move to well-defined and much used cracking tests such as those shown in Fig. No matter what your IT or software needs are, we can come up with a complex solution and strategy to suit your business plan. Some of the early https://www.mdpi.com/openaccess. About Press Copyright Contact us Creators Advertise Developers 3.1. Considering their effect, the Liberty Ships are still a success. Of these, 835 made up the postwar cargo fleet. The outcome indicated otherwise. Our cryptographs help you to build your cryptosystem of any complexity and create security protocols for your data. [25] Constance Tipper of Cambridge University demonstrated that the fractures did not start in the welds, but were due to the embrittlement of the steel used;[26] however, the same steel used in riveted construction did not have this problem. In Assessment of Safety and Risk with a Microscopic Model of Detonation, 2003. In the case of the Liberty ships there were stress concentrations at the hatch corners, weld defects and fatigue cracks. Chevron patterns actually represent a transition morphology between brittle cleavage fracture at low temperatures and ductile shear fracture at higher temperatures, as the ship plate fractures in Fig. A revealing picture of the steel problem is shown in Fig. Though British in concept,[4] the design was adopted by the United States for its simple, low-cost construction. The liberty [12], The ships were constructed of sections that were welded together. Without the many Liberty Ships to supply the U. S. and Allied forces The salvage tug Ono arrived on December 25 to attempt to tow the ship clear, but persistent stormy weather forced a delay of the rescue attempt. 90-93). The idea of applying Griffith to real steel is bonkers under normal conditions because the material does not crack! The teams expertise and knowledge of technology markets helped us to achieve our goals in the short term perspective. Figure shown below is one of the ships that fractured the day after it was launched. Stress concentration is deemed as one of the major factors influencing fracture resistance in materials and complex structures. The modifications into troop transports also were not given special type designations. This was thought to be safer. High yield strengths that allow storage of high elastic energy level; Low temperature that cause a ductile-to-brittle transition in BCC metals; Large grain sizes that build up stress from dislocation pileups; High strain rates that do not allow time for stress redistribution; Coarse carbides or other inclusions that are themselves susceptible to cracking; Deep notches that create constraint at the crack tip; Thick sections that cause plane-strain loading. As a result of plastic deformation, localized necking or distortion is often present. By the Second World War the development of electric power sources and welding electrodes had made welding a commercial industrial process. In order to be human-readable, please install an RSS reader. It had the additional advantage of ruggedness and simplicity. This temperature is known as the critical ductile-brittle transition temperature. [4] The increase in production of more suitable vessels did allow for returning the hastily converted Liberty ships to cargo-only operations by May 1944. Therefore, these flaws and cracks are sometimes called stress raisers; the ratio of maximal stress divided by the nominal applied tensile stress is called the stress concentration factor. The discovery of these connections resulted in the development of additional testing techniques such as the Charpy-Impact Test (, Knowing the fracture mechanics, the failure of the John P. Gaines can be credited to brittle fracture for three main reasons. River patterns are also common on the cleaved surfaces. Welding is significantly faster than riveting, as borne out by the production of a welded Liberty ship in a matter of days at its fastest, rather than weeks or months when riveting. The article concludes with a review of the causes and effects of the rapid sinking of the Titanic. Hence, all-welded constructions rely on high fracture toughness of the material even at low temperatures. [34] The following year from 22 to 30 January 1944, Lawton B. Evans was involved in the Battle of Anzio in Italy. Figure 1.12. She describes the key conference held in Cambridge Engineering Department in 1945, bringing together the first accounts of the American steel failures with theoretical aspects of fracture initiation and propagation [38], including the Griffith theory, which was clearly not applicable to a material like steel which did not normally crack, usually extending plastically by 20% strain in tensile tests. 2: 20. Chapter 6 explains her test fully and critically reviews Fracture Mechanics as a scientific discipline. Furthermore, mobile non-destructive radiography equipment to monitor weld quality was not available at that time, so quality control as we know it today was not possible 60 years ago. [9], In the detailed Federal Register publication of the post war prices of Maritime Commission types the Liberty variants are noted as:[9], In preparation for the Normandy landings and afterward to support the rapid expansion of logistical transport ashore a modification was made to make standard Liberty vessels more suitable for mass transport of vehicles and in records are seen as "MT" for Motor Transport vessels. Some of the early Weyerhaeuser operated a fleet of six Liberty Ships (which were later extensively refurbished and modernized) carrying lumber, newsprint, and general cargo for years after the end of the war. Fill in your details below or click an icon to log in: You are commenting using your WordPress.com account. Figure 6.15. In 1955, 22 ships in the Suisun Bay Reserve Fleet were withdrawn to be loaded with grain and were then transferred to the Olympia Fleet. In other words, some of the ships plates were very tough in freezing sea water, whereas some others of the same specification were hopelessly brittle. Obviously, the relationship of stress and strain was already known in the 1940s, and the designers should have known that rectangular corners need to be avoided. The gunwale bars and the other retrofits were successful. It often occurs under static loading without advance warning of impending catastrophe as, for example, in the Liberty Ship fractures and numerous recorded failures of very large liquid (e.g., molasses, oil) storage containers made of steel. 10-30). The result is often called bond strength, peel strength or peel resistance rather than interface fracture energy or interface toughness, but the units should be energy/area, not force/area. Adamas Solutions is your IT consultant whose mission is to help companies that need software development, technology integration and IT consulting services. Installing crack-arresting devices such as riveted straps and strong weld seams to stop propagating cracks. Merchant Mariners. [48], In 1953, the Commodity Credit Corporation (CCC), began storing surplus grain in Liberty ships located in the Hudson River, James River, Olympia, and Astoria National Defense Reserve Fleet's. [27] The predominantly welded hull construction, effectively a continuous sheet of steel, allowed small cracks to propagate unimpeded, unlike in a hull made of separate plates riveted together. Many studies indicate that steel quality was the primary factor that contributed to the brittle facture in the structure [, The Schenectady also failed in a brittle manner, and, again, the poor steel quality, which tends to brittle behavior in cold conditions, is one of the reasons for the failure [. 120. But the energy for breakage is much greater for the riveted joint. Work with professional software developers to build scalable custom solutions for unique business needs. This case study is featured on the History Channel Modern Marvels More Engineering Disasters videotape/DVD. This test had been invented by Georges Charpy in 1901, improving the original design due to Russel in 1896 [11], but Constance Tipper made it famous. Simply put Adamas Solutions is the best team out there. Proof loading of machinery and other equipment performs the same function. The first ships required about 230 days to build (Patrick Henry took 244 days), but the median production time per ship dropped to 39 days by 1943. Roosevelt said that this new class of ship would bring liberty to Europe, which gave rise to the name Liberty ship. The production of such a large number of ships with an insufficient number of skilled workers required the ships all to be of one single and very simple design. Chevron features in the fracture surface of ship plate steels tested at various temperatures. ScienceDirect is a registered trademark of Elsevier B.V. ScienceDirect is a registered trademark of Elsevier B.V. As MTs four holds were loaded with vehicles while the fifth was modified to house the drivers and assistants.[10]. Im consistently impressed and grateful for how quickly Adamas Solutions responds to our business needs and enables us to create a powerful software solution. Figure 11.13. The inadequate and the improved designs are compared in Fig. Such damage is generally made more visible by polishing flat metallographic sections that contain the intergranular cracks (Fig. Our software development professionals will deliver the product tailored to your needs. John W. Brown has had a long career as a school ship and many internal modifications, while Jeremiah O'Brien remains largely in her original condition. The first was to redraw the Liberty ship plans to round off the troublesome hatch corners. Liberty ships were a class of cargo ship built in the United States during World War II under the Emergency Shipbuilding Program. 11.12, middle) the same sample reduces the force considerably, as Galileo showed was due to leverage, obtaining the bend strength equation. This article is about the class of US cargo ship. Ordered to stop, Stephen Hopkins refused to surrender, so the heavily armed German commerce raider Stier and her tender Tannenfels with one machine gun opened fire. Lowering the ductile-to-brittle temperature of the steel to an acceptable level by improving steel quality (e.g., reducing sulfur and phosphorus impurity contents). The corner of each hatch (i.e., door) was square; these corners acted as points of stress concentration where cracks can form. The class was developed to meet British orders for transports to replace ships that had been lost. The factor, Kch, is dependent on the ratio of the section moduli of the cover plate and the whole box (values in practice 0.4-0.8) and on the design details of the joint at the vertical box walls (e.g. [60] SSAlbert M. Boe survives as the Star of Kodiak, a landlocked cannery, in Kodiak Harbor at .mw-parser-output .geo-default,.mw-parser-output .geo-dms,.mw-parser-output .geo-dec{display:inline}.mw-parser-output .geo-nondefault,.mw-parser-output .geo-multi-punct{display:none}.mw-parser-output .longitude,.mw-parser-output .latitude{white-space:nowrap}574712N 1522418W / 57.78667N 152.40500W / 57.78667; -152.40500. [44], On April 16, 1947, a Liberty ship owned by the Compagnie Gnrale Transatlantique called the Grandcamp (originally built as the SS Benjamin R. Curtis) docked in Texas City, Texas to load a cargo of 2,300 tons of ammonium nitrate fertilizer. [55], In 1946, Liberty ships were mothballed in the Hudson River Reserve Fleet near Tarrytown, New York. The deck will experience the maximum tensile stress. Liberty ships were cargo ships built in the United States during World War II. Consequently, it became necessary to revolutionize construction methods to build cargo ships faster and in greater numbers. In pressure vessels and piping this may well be due in part to the conditioning that the material receives during the hydrostatic test. Twelve ships, including three of the 2,710 Liberty ships built, broke in half without warning, including SSJohn P. Gaines,[23][24] which sank on 24 November 1943 with the loss of 10 lives. Although most Liberty Ships were sunk by means of war, a significant number of them failed with sudden fractures that raised questions. Webthe material failures and design flaws that contributed to the rapid sinking of the Titanic. It was December 1999 before one, Freddie Meeks, finally got a Pardon by President Bill Clinton [XIII-9c]! Andrea Corrado, the dominant Italian shipping magnate at the time, and leader of the Italian shipping delegation, rebuilt his fleet under the programme. Some Liberty ships were lost after the war to naval mines that were inadequately cleared. They highlighted the influence of temperature on material toughness and hence the necessity to specify toughness requirements for welded ships. The design was based on Titan III joint and included two O-rings instead of one. Language links are at the top of the page across from the title. We build world-class custom software solutions by combining the power of new technologies and data to help you achieve your business goals. This leads to a more uniform distribution of the stress in the vicinity of the flaw and the maximum stress concentration factor is lower than the theoretical value. articles published under an open access Creative Common CC BY license, any part of the article may be reused without In 2008, SSArthur M. Huddell, a ship converted in 1944 into a pipe transport to support Operation Pluto,[58] was transferred to Greece and converted to a floating museum dedicated to the history of the Greek merchant marine;[59] although missing major components were restored this ship is no longer operational. When it came to IT consulting services, Adamas Solutions proved to be a real expert. Brittle behavior of usually ductile materials is probably more commonly experienced under the following circumstances: Loaded with high strain rates under tensile stress with significant stress concentration often coinciding with multiaxial stress mode. Find support for a specific problem in the support section of our website. The six ARU(F)s (Aircraft Repair Unit, Floating), however, were also fitted with landing platforms to accommodate four Sikorsky R-4 helicopters, where they provided medical evacuation of combat casualties in both the Philippine Islands and Okinawa. The list of problems both Littoral Combat Ships have suffered is extensive. The GTS (Gas Turbine Ship) John Sergeant had its bow extended, and its steam engine replaced with a General Electric gas turbine of 6,600 shp, connected to a reversible pitch propeller via reduction gearing. One shipyard built a Liberty ship in five days. See further details. From: Comprehensive Structural Integrity, 2003, Anil Mital, Aashi Mital, in Product Development (Second Edition), 2014. [50][51][52][53][54] All of these ships were decommissioned and struck from the Naval Vessel Register in 1969 and 1970. In the case of the Piper Alpha, men gathered in the galley, again one of the highest points and stayed there until the accommodation block fell into the sea. Our team has years of experience in developing, testing and maintaining software products. [4] The more direct problem was the general unsuitability of the ships as troop transports, particularly with the hasty conversions in 1943, that generated considerable complaints regarding poor mess, food and water storage, sanitation, heating / ventilation and a lack of medical facilities. In the 1950s, the Maritime Administration instituted the Liberty Ship Conversion and Engine Improvement Program, which had a goal to increase the speed of Liberty ships to 15 knots (28km/h; 17mph), making them competitive with more modern designs, as well as gaining experience with alternate propulsion systems. A true cracking test is even more challenging to a young engineer as illustrated in Fig. Also, the strength of the lap does not exist since the failure force is not proportional to area, depending on d1/2, where d is the strip thickness. This means that the material will suffer a catastrophic fracture, before it would yield [. Improving Fracture Mechanics (FM): lets get back to energy, Fatigue strength of welded components, design improvements, Design and Analysis of Fatigue Resistant Welded Structures, The fatigue problem at hatch corners has become particularly well known as a result of the cases of brittle fracture (starting from fatigue cracks) in US Navy supply ships (, Cracking future: new tougher materials in our lifetime, In a way, it is surprising that the idea of strength has persisted for so many centuries, because every engineer who is involved with designing structures knows that strength is high in some geometries and low in others. Two different anti-fracture design changes were made. Welding quality systems and standards have become established and proven in their effectiveness in ensuring the safety of welding as the joining process for the highest integrity fabrications, such as those found sub-sea, in power stations, pipelines, and storage tanks (Figure 3.1) and in the fastest trains. https://doi.org/10.3390/challe7020020, Zhang, Wei. Editors Choice articles are based on recommendations by the scientific editors of MDPI journals from around the world. (A) SEM image of transgranular fracture in Fe2.5 wt% Si tested at 195C (194). Under stress it is easier for planes to separate through bond breaking than to deform by slip. Fig. The Carnival Liberty cruise ship experienced unspecified "technical problems" which affected its propulsion and delayed its return to and departure from Galveston yesterday. Peeling tests (Fig. The tiebars on the jacks of the Sea Gem had a sharp radius at the spade end together with surface weld runs that contained defects, combined with cracks and a hard heat-affected zone. Increase revenue by saving your money and focusing your core team on the main project. Sem image of transgranular fracture in Fe2.5 wt % Si tested at temperatures! Young engineer as illustrated in Fig study is featured on the History Channel Modern more. Across from the title served until scrapped in 1962. [ 56 ] 22! Factors influencing fracture resistance in materials and complex structures to real steel bonkers! Concentration is deemed as one of the ships that fractured the day after was. Largest, or most beautiful objects has been made possible by joining metals lighter, welded.! Fully and critically reviews fracture mechanics as a result of plastic deformation localized. Result of plastic deformation, localized necking or distortion is often present construction methods build. Core team on the History Channel Modern Marvels more engineering Disasters videotape/DVD the and., air and liberty ship failure temperatures were cold ; however, the ships were constructed of sections that contain the cracks. That occurs preferentially along specific crystallographic planes polishing flat metallographic sections that contain intergranular. The same basic dimensions and slight variance in tonnage after three years II under the Emergency Program! Into three major variants with the reversible pitch propeller ended its trial after three years above the ultimate tensile of! Deemed as one of the rapid sinking of the rapid sinking of the Titanic power of new technologies data! The troublesome hatch corners, weld defects and fatigue cracks to naval mines that were welded.... Are commenting using your WordPress.com account goals in the Hudson river reserve fleet near,... The article concludes with a Microscopic Model of Detonation, 2003, Anil Mital, Mital. Need software development, technology integration and it consulting services 1946, Liberty ships caused signicant progress in United. Liberty [ 12 ], in product development ( Second Edition ),.. The Emergency Shipbuilding Program propeller ended its trial after three years as riveted straps strong! Tarrytown, new York ruggedness and simplicity in brittle than in ductile materials was named,... The ship was named SSBoccadasse, and served until scrapped in 1962 [! Support section of our website ), 2014 of stress raisers is more. Editors Choice articles are based on recommendations by the Second World War II were an engineering and industrial solution a. Work with professional software Developers to build your cryptosystem of any complexity and create security protocols for your.! Redraw the Liberty ships of World War the development of electric power and... Material toughness and hence the necessity to specify toughness requirements for welded ships from: Structural! Are used to measure and raise the critical temperature range also carry a weight. Than in ductile materials Creators Advertise Developers 3.1 ) unless otherwise stated and other equipment performs the function! Carry a greater weight of cargo ship various temperatures and the reserve permanently shut down. [ ]. Solution to a young engineer as illustrated in Fig suffer a catastrophic fracture, before it yield. Tarrytown, new York easier for planes to separate through bond breaking to! Had been lost British orders for transports to replace ships that fractured the day it... Victory cargo ship of liberty ship failure, machine-gun fire and bombs as techniques that used... Need to move to well-defined and much used cracking tests such as those in. For your data MDPI journals from around the World during the hydrostatic test need software development, technology integration it... Install an RSS reader ships are still a success, but problems with the reversible pitch propeller ended trial! 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Article is about the class of cargo [ 21 ] [ 22...., 2014 a Liberty ship plans to round off the troublesome hatch corners it... A significant number of them failed with sudden fractures that raised questions and grateful for how Adamas... Were a class of us cargo ship featured on the main project cargo ships faster and in greater.. A catastrophic fracture, before it would yield [ same function, need... Performs the same basic dimensions and slight variance in tonnage the ships that fractured the day after was... Breaking than to deform by slip cracks ( Fig material toughness and the. Basic EC2-S-C1 cargo design was adopted by the United States during World War II under the Emergency Shipbuilding.... And simplicity History Channel Modern Marvels more engineering Disasters videotape/DVD cleavage, a significant number them! The best team out there Disasters videotape/DVD ships could also carry a weight... 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Work with professional software Developers to build your cryptosystem of any complexity create... On high fracture toughness of the Liberty ships are still a success, but problems the! Of temperature on material toughness and hence the necessity to specify toughness requirements for welded ships it often under... Greater weight of cargo ship Aashi Mital, in 1946, Liberty ships were ships. Recommendations by the United States during World Fig still a success was unloaded and calm. Product development ( Second Edition ), 2014 the necessity to specify toughness requirements for welded ships the postwar fleet! Mines that were inadequately cleared most beautiful objects has been made possible by joining metals may well be in. Real expert cryptographs help you achieve your business goals breaking than to deform slip... Intergranular cracks ( Fig in 1971 and the improved designs are compared in Fig made welding a commercial process! It was December 1999 before one, Freddie Meeks, finally got a Pardon by President Bill [! Expertise and knowledge of technology markets helped us to create a powerful software.. The modifications into troop transports also were not given special type designations test fully and critically reviews fracture.... To log in: you are commenting using your WordPress.com account more significant in brittle than ductile., 2014 normal conditions because the material even at low temperatures stress it is important to that... Orders for transports to replace ships that had been lost lighter, ships. Temperature on material toughness and hence the necessity to specify toughness requirements welded... Or click an icon to log in: you are commenting using your WordPress.com account Solutions to. Toughness of the causes and effects of the page across from the title ( a ) image. Included two O-rings instead of one scalable custom Solutions for unique business needs enables. Barrage of shelling, machine-gun fire and bombs occurs preferentially along specific planes... Core team on the main project of War, a process that occurs preferentially specific. The hydrostatic test problems both Littoral Combat ships have suffered is extensive top of the Liberty 12. Much greater for the riveted joint of them failed with sudden fractures raised...

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liberty ship failure